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Turn-key HPL plant

Type: HPL plant

Condition: New

Place of Origin: China (Mainland)

Voltage: 220V, 380V, 50HZ or customized

Certification: ISO9001

Warranty: 12 month after shipment

After-sales Service Provided: Engineers available to service machinery overseas

Product type: single-side decorative HPL, double side HPL and compact HPL board

Press size: 4’×8’, 4’×9’, 4’×10’, 5’×10’, 5’×12’, 6’×12’, 6’×14’, 7’×14’, customized 

Press daylight: 5-30 layers, customized

Unit pressure : 70-110kg/cm2, customized

Packaging Details: Standard package

Delivery Time:45 day after receiving the down payment

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Details

Application:

The plant is designed for producing single-side decorative HPL, double side HPL and compact HPL board, which are composed of some special paper impregnated by phenolic resin and melamine resin,with several special paper assembled together and undergoing hot pressing.

Being beautiful in appearance, fire-proof and durable in actual application, HPL board has been widely used in many kinds of fields such as kitchen utensils, furniture, office article, industrial decoration, inner decoration of cars and vessels, exhibition material and so on.

Plant flow chart:

1Raw material: decor paper and craft paper

2Impregnation: decor paper and craft paper is impregnated by MF, UF or PF resin.

3laying-up: laying the melamine impregnated paper and craft paper up together by worker.

4Hot pressing: hot pressing the laying-up paper board to produce HPL through the hot press.

5Sawing it with specific size through multi-piece saw.

6Sanding the bottom of HPL and laminating the film of HPL

Main Parameters:

Product type: single-side decorative HPL, double side HPL and compact HPL board

Press size: 4’×8’, 4’×9’, 4’×10’, 5’×10’, 5’×12’, 6’×12’, 6’×14’, 7’×14’, customized

Press daylight: 5-30 layers, customized

Unit pressure : 70-110kg/cm2, customized.

Loading & unloading method: customized

1) in same side(single in-feed/out-feed);

2) in different side(caul returning system), Technical process:cooling-heating-cooling technology

Heating & cooling system: Customized

1) steam heating/cooling system;

2) over-heated water heating/cooling system;

3) thermal oil heating/cooling system,

Plant Equipment list:

No.

Equipment name

Qty(set)

Remark

I

Main equipment

 

 

1

HPL press line

1

 

2

Horizontal one-step impregnation line

1

 

3

Horizontal two-step impregnation line

1

 

II

Auxiliary equipment

 

 

1

Glue making and mixing system

1

 

2

Edge trimming saw group

 

 

3

Overheated water system

1

 

4

Thermal oil or steam boiler

1

 

5

Cooling water system

1

 

6

Soft water system

1

 

7

Compressed air system

1

 

III

Non-standard equipment

 

 

 

Dedusting system and pipeline

1

 

 

The material and making of all the non-standard equipment inside of equipment system such as pipeline, valve, support, pipe insulation, platform cable, wire, cable tray etc.

1

 

IV

Auxiliary parts

 

 

 

press plates

1

 

 

Plates used for separation (1mm Aluminum plates)

1

 

 

Conveying support plate

1

 

V

Optional equipment

 

 

 

Film covering machine

1

 

 

Back sander

used for sanding the bottom of single face decoration HPL sheet for lamination

1

 

 

Testing machine

used for making sample or develop process technology for new HPL plant

1

 

 

 

 


 



Process Flow layout:


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